ROD PUMPING OPTIMIZATION TRAINING

ROD PUMPING OPTIMIZATION

Training Outline :

1. INTRODUCTION:

·         Sources of Profitability Reduction.

·         System Low Efficiency.

·         Equipment failures.

·         Modern Tools to optimize mechanical pumping.

·         Modern Technology.

·         Pump Mechanic. Advantages and Disadvantages.

2. Safety in Operations:

·         Fundamental Concepts

·         Good judgment and common sense

·         Making Safety Labour Party

·         Security Procedure When driving to the Well

·         Common Causes of Accidents

·         The consequences of accidents

·         Defensive Driving

·         Security Procedure to be in the Location

·         Basic precautions

·         Inspection of Potential Hazards

·         Operating Safety Standards pumping units

·         Safety Recommendations

·         Safety procedures usually used to secure the handles.

3. Review of Fundamentals:

·         Stress and pressure

·         Labour

·         Power

·         Energy

·         Torque and Momentum.

4. Pumping System Mechanic:

·         Team Size

·         Head of Production

·         Pumping Unit

·         Downhole Equipment

·         String of Cabillas

·         tubing.

·         Shoes

·         Production Casing

·         Lining or Liner

·         Subsurface Pumps

·         Designation API for pumps

·         Balls and Seats.

·         Pistons

·         Special pumps

·         Anchor Gas.

5. Operation and Service Pumping unit:

·         Mechanical lift with electric motors

·         Mechanical lift with gas engine

·         Programming pumping

·         Maintenance of the pumping unit:

·         Daily Inspection

·         Weekly inspection

·         Monthly Inspection

·         Quarterly or Semiannual Inspection

·         Problems in Pumping Unit

·         Problems with the gearbox or Pitman arms

·         Direction of rotation of the drive

·         Problems caused by poor maintenance

·         Making Adjustments to the Pump Unit

·         Changing the position of the counterweights

·         Balancing the pumping unit

·         Changing the length of the stroke

·         Raising or lowering the string of Cabillas (Spacing).

·         Focusing the elevator on the head.

·         Failure Prevention

·         polished rod.

·         Startup Procedure, Operation and Pit Stop by rod pump.

6. Engines:

·         Electric Engines

·         Gas Engines

·         Diesel Engines

·         Natural Gas Systems

·         Electrical Safety

·         Safety Grounding Unit.

7. Field Measurements:

·         Measurement Equipment:

·         Gauge

·         Thermometer

·         Test Separator : Getting the measure of output

·         Tank Capacity : Getting the measure of output

·         Analog measurements

·         Dynamometer LEUTERT (Dynamometer Chart).

·         Test pressure (PP).

·         Sonic Record (Sonolog).

·         Digital Measurements:

·         Dinamometer Chart  Digital (Electronic dynamometer T1 – Echometer

·         Test Valves

·         Measuring the effect of counterbalancing.

·         Amperage Chart.

·         Dynamic Level (Echometer).

·         Additional Data

·         Pumping System Diagnosis

·         Diagnostic Procedure mechanical pumping method

·         Diagnosis of the condition of the mechanical pumping system

·         Diagnosis and troubleshooting.

·         Diagnosis and troubleshooting. letter Dynamometer chart

·         Additional Data

·         Pumping System Diagnosis:

·         Diagnostic Procedure mechanical pumping method

·         Diagnosis of the condition of the mechanical pumping

·         system.

·         Diagnosis and troubleshooting.

·         Diagnosis and troubleshooting. Dynamometer chart 

·         Typical Dynamometer Chart (Downhole).

8. Monitoring Wells And Diagnostic System:

·         Annexes

·         Steps to Making Dynamometer Chart (Echometer - T1).

·         Test Valves (Echometer).

·         Counterbalance Effect Test.

·         Measuring of Amperage (Echometer).

·         Risk Management. CO2.

·         Decision-Level

·         Risk Analysis at Work