Senin, 16 Juni 2014

ROD PUMPING OPTIMIZATION TRAINING



ROD PUMPING OPTIMIZATION

Training Outline :
  1. INTRODUCTION:
·         Sources of Profitability Reduction.
·         System Low Efficiency.
·         Equipment failures.
·         Modern Tools to optimize mechanical pumping.
·         Modern Technology.
·         Pump Mechanic. Advantages and Disadvantages.
  1. Safety in Operations:
·         Fundamental Concepts
·         Good judgment and common sense
·         Making Safety Labour Party
·         Security Procedure When driving to the Well
·         Common Causes of Accidents
·         The consequences of accidents
·         Defensive Driving
·         Security Procedure to be in the Location
·         Basic precautions
·         Inspection of Potential Hazards
·         Operating Safety Standards pumping units
·         Safety Recommendations
·         Safety procedures usually used to secure the handles.
  1. Review of Fundamentals:
·         Stress and pressure
·         Labour
·         Power
·         Energy
·         Torque and Momentum.
  1. Pumping System Mechanic:
·         Team Size
·         Head of Production
·         Pumping Unit
·         Downhole Equipment
·         String of Cabillas
·         tubing.
·         Shoes
·         Production Casing
·         Lining or Liner
·         Subsurface Pumps
·         Designation API for pumps
·         Balls and Seats.
·         Pistons
·         Special pumps
·         Anchor Gas.

  1. Operation and Service Pumping unit:
·         Mechanical lift with electric motors
·         Mechanical lift with gas engine
·         Programming pumping
·         Maintenance of the pumping unit:
·         Daily Inspection
·         Weekly inspection
·         Monthly Inspection
·         Quarterly or Semiannual Inspection
·         Problems in Pumping Unit
·         Problems with the gearbox or Pitman arms
·         Direction of rotation of the drive
·         Problems caused by poor maintenance
·         Making Adjustments to the Pump Unit
·         Changing the position of the counterweights
·         Balancing the pumping unit
·         Changing the length of the stroke
·         Raising or lowering the string of Cabillas (Spacing).
·         Focusing the elevator on the head.
·         Failure Prevention
·         polished rod.
·         Startup Procedure, Operation and Pit Stop by rod pump.
  1. Engines:
·         Electric Engines
·         Gas Engines
·         Diesel Engines
·         Natural Gas Systems
·         Electrical Safety
·         Safety Grounding Unit.
  1. Field Measurements:
·         Measurement Equipment:
·         Gauge
·         Thermometer
·         Test Separator : Getting the measure of output
·         Tank Capacity : Getting the measure of output
·         Analog measurements
·         Dynamometer LEUTERT (Dynamometer Chart).
·         Test pressure (PP).
·         Sonic Record (Sonolog).
·         Digital Measurements:
·         Dinamometer Chart  Digital (Electronic dynamometer T1 – Echometer
·         Test Valves
·         Measuring the effect of counterbalancing.
·         Amperage Chart.
·         Dynamic Level (Echometer).
·         Additional Data
·         Pumping System Diagnosis
·         Diagnostic Procedure mechanical pumping method
·         Diagnosis of the condition of the mechanical pumping system
·         Diagnosis and troubleshooting.
·         Diagnosis and troubleshooting. letter Dynamometer chart
·         Additional Data
·         Pumping System Diagnosis:
·         Diagnostic Procedure mechanical pumping method
·         Diagnosis of the condition of the mechanical pumping
·         system.
·         Diagnosis and troubleshooting.
·         Diagnosis and troubleshooting. Dynamometer chart 
·         Typical Dynamometer Chart (Downhole).
  1. Monitoring Wells And Diagnostic System:
·         Annexes
·         Steps to Making Dynamometer Chart (Echometer - T1).
·         Test Valves (Echometer).
·         Counterbalance Effect Test.
·         Measuring of Amperage (Echometer).
·         Risk Management. CO2.
·         Decision-Level
·         Risk Analysis at Work




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