ROD PUMPING OPTIMIZATION
Training Outline :
- INTRODUCTION:
·
Sources of
Profitability Reduction.
·
System Low
Efficiency.
·
Equipment
failures.
·
Modern Tools
to optimize mechanical pumping.
·
Modern
Technology.
·
Pump
Mechanic. Advantages and Disadvantages.
- Safety
in Operations:
·
Fundamental
Concepts
·
Good judgment
and common sense
·
Making Safety
Labour Party
·
Security
Procedure When driving to the Well
·
Common Causes
of Accidents
·
The
consequences of accidents
·
Defensive
Driving
·
Security
Procedure to be in the Location
·
Basic
precautions
·
Inspection of
Potential Hazards
·
Operating
Safety Standards pumping units
·
Safety
Recommendations
·
Safety
procedures usually used to secure the handles.
- Review of
Fundamentals:
·
Stress and
pressure
·
Labour
·
Power
·
Energy
·
Torque and
Momentum.
- Pumping
System Mechanic:
·
Team Size
·
Head of
Production
·
Pumping Unit
·
Downhole
Equipment
·
String of
Cabillas
·
tubing.
·
Shoes
·
Production
Casing
·
Lining or
Liner
·
Subsurface
Pumps
·
Designation
API for pumps
·
Balls and
Seats.
·
Pistons
·
Special pumps
·
Anchor Gas.
- Operation
and Service Pumping unit:
·
Mechanical
lift with electric motors
·
Mechanical
lift with gas engine
·
Programming
pumping
·
Maintenance
of the pumping unit:
·
Daily
Inspection
·
Weekly
inspection
·
Monthly
Inspection
·
Quarterly or
Semiannual Inspection
·
Problems in
Pumping Unit
·
Problems with
the gearbox or Pitman arms
·
Direction of
rotation of the drive
·
Problems
caused by poor maintenance
·
Making
Adjustments to the Pump Unit
·
Changing the
position of the counterweights
·
Balancing the
pumping unit
·
Changing the
length of the stroke
·
Raising or
lowering the string of Cabillas (Spacing).
·
Focusing the
elevator on the head.
·
Failure
Prevention
·
polished rod.
·
Startup
Procedure, Operation and Pit Stop by rod pump.
- Engines:
·
Electric
Engines
·
Gas Engines
·
Diesel Engines
·
Natural Gas
Systems
·
Electrical
Safety
·
Safety
Grounding Unit.
- Field
Measurements:
·
Measurement
Equipment:
·
Gauge
·
Thermometer
·
Test
Separator : Getting the measure of output
·
Tank Capacity
: Getting the measure of output
·
Analog
measurements
·
Dynamometer
LEUTERT (Dynamometer Chart).
·
Test pressure
(PP).
·
Sonic Record
(Sonolog).
·
Digital
Measurements:
·
Dinamometer
Chart Digital (Electronic dynamometer T1
– Echometer
·
Test Valves
·
Measuring the
effect of counterbalancing.
·
Amperage
Chart.
·
Dynamic Level
(Echometer).
·
Additional
Data
·
Pumping
System Diagnosis
·
Diagnostic
Procedure mechanical pumping method
·
Diagnosis of
the condition of the mechanical pumping system
·
Diagnosis and
troubleshooting.
·
Diagnosis and
troubleshooting. letter Dynamometer chart
·
Additional
Data
·
Pumping
System Diagnosis:
·
Diagnostic
Procedure mechanical pumping method
·
Diagnosis of the condition of the
mechanical pumping
·
system.
·
Diagnosis and
troubleshooting.
·
Diagnosis and
troubleshooting. Dynamometer chart
·
Typical
Dynamometer Chart (Downhole).
- Monitoring
Wells And Diagnostic System:
·
Annexes
·
Steps to
Making Dynamometer Chart (Echometer - T1).
·
Test Valves
(Echometer).
·
Counterbalance
Effect Test.
·
Measuring of
Amperage (Echometer).
·
Risk
Management. CO2.
·
Decision-Level
·
Risk Analysis
at Work
